Progressive Stamping Dies
  • Vote Up0Vote Down venynxvenynx
    Posts: 5,035Member

    Progressive stamping involves the creation of an automated
    metal forming production line that replaces the manual process of
    carting partially-completed parts from one production bay to the next.
    Ajax recommends progressive stamping when:To get more news about progressive die stamping, you can visit tenral.com official website.


    High quantities of the same metal part will be needed over a long
    period of time (a “long-run”), resulting in a lower cost per part
    The cost of more elaborate tooling can be justified
    Multiple cutting and forming operations (“hits”) are required to produce the part efficiently
    Many parts are needed within a short timeframe, forcing quick set-up
    The part must conform to very tight tolerances with few NCs (non-conforming parts)
    High press tonnage is required to produce the part

    Ajax has a long history of engineering progressive stamping solutions
    that speed production, minimize non-conforming parts, and keep costs as
    low as possible.
    In-house tooling enables Ajax to create, test,
    maintain, and store stamping tools quickly and cost-effectively. This
    in-house capability avoids third-party tooling, which can add
    significant time and overhead to a project.


    Ajax offers the latest tooling technologies and professional
    expertise for die design and build, such as Logopress3 for SOLIDWORKS™.
    Our solutions range from fully progressive, high volume to low cost,
    short run.


    We build progressive stamping die sets that require the lowest
    possible human interaction, helping to keep labor costs in check. All
    our progressive dies employ die-set electronics. These sets of die
    protection carry many purposes, including part quality and prolonged die
    life.
    The in-house tooling capability at Ajax also enables us to
    innovate tooling solutions that solve complex metal forming problems at a
    cost point that makes sense. That’s an important reason why Ajax has
    been able to form long-lasting relationships with our customers


    In addition to tooling, Ajax offers expertise in material selection
    and design for manufacture. Our specific area of expertise is creating
    stamping production plans that save time and material costs for our
    customers.


    OEMs come to Ajax for one-time short runs as well as standing orders
    of millions of parts per year. Our quality and productivity make us
    globally competitive, with more than a third of our production exported
    to China, Vietnam, the Caribbean and Europe. Ajax partners with our
    customers throughout the production life cycle, from tooling design to
    production to Kanban solutions that reduce inventory costs and lead
    times.


    Ajax can provide assembly services as part of a progressive stamping
    run. The video below shows a progressive stamping line with hardware
    insertion running on a 200-ton press.

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